I-Metal Powder Water Atomizer Yee-Alloys ZeCopper zeSilivere zeSilivere zeSilivere zeSilivere

Inkcazo emfutshane:

Iinkcukacha zeMveliso
Ubushushu bokungenisa umoya phantsi kokhuselo lwegesi engasebenziyo, kusetyenziswa i-graphite crucible, ubushushu bokunyibilika bufikelela kwi-1600 degrees. Uhlobo lobushushu obuphezulu lwe-HT lungasetyenziswa, kusetyenziswa i-ceramic crucible (i-graphite susceptor), ubushushu bokunyibilika bunokufikelela kwi-2000 degrees. Inkqubo yokubonelela ngegesi eshushu ingongezwa, apho igesi ifudunyezwa ukuya kwi-500 degrees yokwenza iipowder zesinyithi ezicolekileyo. Ezi zixhobo zivelisa iipowder zesinyithi ezingqukuva ezinobumanzi obuhle kunye nobukhulu beesuntswana phakathi kwe-10 kunye ne-200 microns, nangaphezulu ukuya kuthi ga kwi-#400, 500#. Ingasetyenziswa kwiinkqubo zokuvelisa ezifana ne-laser selective sintering kunye ne-powder metallurgy.

Iingenelo zezixhobo zochungechunge lweHasung AU:
- Ulwakhiwo oluncinci kunye nokusebenza okulula
– Ukuveliswa kweebhetshi ezincinci zemibhobho yesinyithi eguquguqukayo nesebenzayo
– Ukutshintsha i-alloy ngokulula nangokukhawuleza kunye nokutshintshwa kwe-nozzle
– Izinga eliphezulu lokukhutshelwa komgubo kunye nezinga lokulahleka kokugaya eliphantsi njenge-1/1000
– Inkqubo yemveliso ezinzileyo

Iimpawu ezibalulekileyo zeHasung AU Series Devices:
– I-Graphite crucible ingatshiswa ukuya kuthi ga kwi-2000 degrees kwindawo ekhuselayo yegesi
– Injini yokungenisa elawulwa yiMicroprocessor (400 volts, amandla esigaba esi-3)
– Umsebenzi ogqwesileyo wokuxuba isinyithi esilulwelo, onokudibanisa kwaye unyibilikise iintsimbi ezahlukeneyo ngaphambi kokuba igesi ifumane iatomization
– Kwimeko yegesi ekhuselayo, inkqubo yokondla ingongezwa ukutshintsha ukwakheka kwe-alloy
– Ulawulo lobushushu oluchanekileyo usebenzisa ii-thermocouples zohlobo lwe-N kunye nohlobo lwe-S
– Umthamo wokucoca iCrucible yi-1500cm3, 3000cm3 kunye ne-12000cm3 ngokuzithandela
– Sebenzisa i-argon okanye i-nitrogen ukuya kuthi ga kwi-atmospheres ezingama-30
– Inkqubo yokufudumeza igesi ingongezwa ukuze kufudunyezwe igesi ukuya kuma-500 degrees ukuze kuveliswe iipowders ezinamasuntswana amancinci
– Ukutshintsha ngokukhawuleza nangokulula phakathi kweendlela ezimbini zokusila ukuze kuveliswe ngokufanelekileyo iipowders zobukhulu obahlukeneyo beesuntswana
– Ipatheni yokuhamba komoya elungiselelweyo ukuze kuthintelwe amasuntswana esatellite ukuze kubekho ukuhamba kakuhle komgubo
– Ukuqokelelwa komgubo wesinyithi owomileyo kwinqaba yothuli phantsi kwegesi ekhuselayo
– Ukuqokelelwa kweentlawulo ngesihluzo somoya
– Ingagcina useto lweeparameter ezingaphezu kwe-100
– Isixhobo singalungiselelwa ukude ngeyunithi ye-GSM


Iinkcukacha zeMveliso

Ividiyo yomatshini

Iithegi zeMveliso

Ipharamitha yoBugcisa

Inombolo yoMzekelo I-HS-MI8 I-HS-MI15 I-HS-MI30
I-Voltage   380V Izigaba ezi-3, 50/60Hz
Ukunikezwa Amandla 20KW 25KW 30KW
Ubushushu obuphezulu. 2100°C
Ixesha lokunyibilika 3-5 Min. 5-8 Min. 5-8 Min.
Iinkozo zokuphosa 80#-200#-400#-500#
Ukuchaneka kweTemp ±1°C
Ubungakanani (Au) 8kg 15kg 30kg
Impompo yokuVutha (ukhetho)
Isicelo Igolide, isilivere, ubhedu, ii-alloys zesinyithi
Indlela yokusebenza Umsebenzi obalulekileyo omnye ukuze kugqitywe yonke inkqubo, inkqubo ye-POKA YOKE engenazimpazamo
Inkqubo yoLawulo I-Taiwan Weinview + Siemens PLC inkqubo yokulawula ekrelekrele
Igesi yokukhusela I-nitrogen/Argon
Uhlobo lokupholisa Isixhobo sokupholisa amanzi (Sithengiswa ngokwahlukileyo)
Ubukhulu 1180x1070x1925mm 1180x1070x1925mm 3575*3500*4160mm
Ubunzima malunga ne-490kg malunga ne-560kg malunga ne-2150kg
Impompo yamanzi yoxinzelelo oluphezulu ifakiwe

Iimbonakalo

I-HS-MI1 lusapho lwee-atomizer zamanzi ezenzelwe ukuvelisa iipowder zesinyithi ezinemilo engalinganiyo, eziza kusetyenziswa kwimizi-mveliso, kwiikhemikhali, kwi-soldering paste, kwiifilitha ze-resin, kwi-MIM nakwii-sintering applications.

I-atomizer isekelwe kwisithando sokungenisa, esisebenza kwigumbi elivaliweyo phantsi kwemozulu ekhuselayo, apho isinyithi esinyibilikisiweyo sithululwa kwaye sibethwe yijethi yamanzi anamandla aphezulu, sivelise iipowders ezintle nezinyibilikisiweyo.

Ukufudumeza i-induction kuqinisekisa ukuba i-melt inyibilika kakuhle ngenxa yesenzo sokuxubha ngemagnethi ngexesha lesigaba esinyibilikisiweyo.

Iyunithi yokudaya ixhotyiswe ngejenereyitha eyongezelelweyo yokungenisa, evumela ukuqala kwakhona umjikelo xa umjikelo uphazamiseka.

Emva kwamanyathelo okunyibilika kunye nokudibanisa, isinyithi sithululwa ngokuthe nkqo ngenkqubo yokufaka inaliti ebekwe kwisiseko esisezantsi se-crucible (i-nozzle).

Imijelo emininzi yamanzi anoxinzelelo oluphezulu ijoliswe kwaye igxile kumqadi wesinyithi ukuqinisekisa ukuqina kwe-alloy ngokukhawuleza ngendlela yomgubo ocolekileyo.

Izinto eziguquguqukayo zenkqubo yexesha langempela ezifana nobushushu, uxinzelelo lwegesi, amandla okungenisa, umxholo we-oxygen ppm kwigumbi kunye nezinye ezininzi, ziboniswa kwifomathi yamanani kunye nemizobo kwinkqubo yokubeka iliso ukuze kuqondwe ngokubonakalayo umjikelo wokusebenza.

Inkqubo ingasebenza ngesandla okanye ngokuzenzekelayo ngokupheleleyo, ngenxa yokukwazi ukuprograma yonke iseti yeeparamitha zenkqubo ngokusebenzisa ujongano lwesikrini sokuchukumisa olusebenziseka lula.

Inkqubo Yokwenza Umgubo Wesinyithi Ngezixhobo Zokunyibilikisa Amanzi

Inkqubo yokwenza umgubo wesinyithi ngokusebenzisa izixhobo zokufunxa amanzi inembali ende. Kumaxesha amandulo, abantu bathulula isinyithi esinyibilikisiweyo emanzini ukuze siqhume sibe ngamasuntswana esinyithi amahle, awayesetyenziswa njengezinto zokwenza isinyithi; kude kube ngoku, kusekho abantu abathulula i-lead enyibilikisiweyo ngqo emanzini ukwenza ii-pellets ze-lead. . Besebenzisa indlela yokwenza i-atomization yamanzi ukwenza umgubo we-alloy ocolekileyo, umgaqo wenkqubo uyafana nolwelo lwesinyithi oluqhumisa amanzi olukhankanyiweyo apha ngasentla, kodwa ukusebenza kakuhle kokufunxa kuye kwaphucuka kakhulu.

Izixhobo zokucola amanzi ezisebenzisa i-atomization zenza umgubo we-alloy orhabaxa. Okokuqala, igolide erhabaxa iyanyibilikiswa esithandweni. Ulwelo lwegolide olunyibilikisiweyo kufuneka lufudunyezwe kakhulu malunga nama-50 degrees, emva koko lugalelwe kwi-tundish. Qalisa ipompo yamanzi enoxinzelelo oluphezulu ngaphambi kokuba ulwelo lwegolide lufakwe, kwaye uvumele isixhobo se-atomization samanzi esinoxinzelelo oluphezulu siqalise umsebenzi. Ulwelo lwegolide kwi-tundish ludlula kwi-beam luze lungene kwi-atomizer nge-nozzle evuzayo ezantsi kwe-tundish. I-Atomizer sisixhobo esiphambili sokwenza umgubo we-alloy wegolide orhabaxa nge-high-pressure water mist. Umgangatho we-atomizer unxulumene nokusebenza kakuhle kwe-metal powder. Phantsi kwesenzo samanzi anoxinzelelo oluphezulu avela kwi-atomizer, ulwelo lwegolide luhlala luqhekeka lube ngamaconsi amancinci, awela kulwelo olupholileyo kwisixhobo, kwaye ulwelo luqina ngokukhawuleza lube ngumgubo we-alloy. Kwinkqubo yendabuko yokwenza umgubo wesinyithi nge-high-pressure water atomization, umgubo wesinyithi unokuqokelelwa rhoqo, kodwa kukho imeko yokuba inani elincinci le-metal powder liyalahleka ngamanzi e-atomization. Kwinkqubo yokwenza umgubo we-alloy nge-atomization yamanzi enoxinzelelo oluphezulu, imveliso ye-atomized igxininiswa kwisixhobo se-atomization, emva kokuna kwemvula, ukuhluzwa, (ukuba kuyimfuneko, ingomiswa, idla ngokuthunyelwa ngqo kwinkqubo elandelayo.), ukuze kufunyanwe umgubo we-alloy ocolekileyo, akukho kulahleka komgubo we-alloy kuyo yonke inkqubo.

Iseti epheleleyo yezixhobo zokucola amanzi ezisebenzisa i-atomization Izixhobo zokwenza umgubo we-alloy ziquka ezi ndawo zilandelayo:

Inxalenye yokunyibilikisa:Kunokukhethwa isithando sokunyibilikisa isinyithi esiphakathi okanye isithando sokunyibilikisa isinyithi esiphakathi. Umthamo wesithando umiselwa ngokomthamo wokucubungula wepowder yesinyithi, kwaye isithando somlilo esingama-50 kg okanye isithando somlilo esingama-20 kg sinokukhethwa.

Icandelo le-Atomization:Izixhobo ezikweli candelo zizixhobo ezingezizo ezisemgangathweni, ekufuneka ziyilwe kwaye zicwangciswe ngokweemeko zendawo yomenzi. Kukho ikakhulu ii-tundishes: xa i-tundish iveliswa ebusika, kufuneka itshiswe; I-Atomizer: I-atomizer iza kuvela kuxinzelelo oluphezulu Amanzi axinzelelweyo epompo achaphazela ulwelo lwegolide oluvela kwi-tundish ngesantya esimiselweyo kunye ne-engile, aqhekeze abe ngamaconsi esinyithi. Phantsi koxinzelelo olufanayo lwepompo yamanzi, ubungakanani bomgubo wesinyithi ocolekileyo emva kwe-atomization bunxulumene nokusebenza kakuhle kwe-atomization ye-atomizer; isilinda se-atomization: yindawo apho umgubo we-alloy uxutywa khona, utyunyuzwe, upholiswe kwaye uqokelelwe khona. Ukuze kuthintelwe ukuba umgubo we-alloy ocolekileyo kakhulu kwi-alloy powder efunyenweyo ungalahleki ngamanzi, kufuneka ushiywe ixesha elithile emva kwe-atomization, uze ubekwe kwibhokisi yokuqokelela umgubo.

Icandelo lokucubungula emva:ibhokisi yokuqokelela umgubo: esetyenziselwa ukuqokelela umgubo we-alloy oxutywe ne-atomized kunye nokwahlula nokususa amanzi angaphezulu; isithando sokomisa: yomisa umgubo we-alloy omanzi ngamanzi; umatshini wokuvavanya: hluza umgubo we-alloy, Iipowuda ze-alloy eziqinileyo ezingachazwanga zinganyibilikiswa kwakhona kwaye zenziwe zibe yi-atomized njengezinto zokubuyisela.

Indlela Yophuhliso Lwezixhobo Zokucola I-Atomization Kwixesha Elizayo

Kusekho iziphene ezininzi ekuqondeni itekhnoloji yokuprinta ye-3D kuzo zonke iinkalo zoshishino lwaseTshayina. Xa sijonga imeko yophuhliso lokwenyani, ukuza kuthi ga ngoku ukuprinta kwe-3D ayikafikeleli kwimveliso evuthiweyo, ukusuka kwizixhobo ukuya kwiimveliso ukuya kwiinkonzo ezisekwinqanaba "lethoyi eliphambili". Nangona kunjalo, ukusuka kurhulumente ukuya kumashishini aseTshayina, amathuba ophuhliso lwetekhnoloji yokuprinta ye-3D ayaziwa ngokubanzi, kwaye urhulumente kunye noluntu ngokubanzi banikela ingqalelo kwimpembelelo yetekhnoloji yezixhobo zokuprinta ze-3D kwixesha elizayo kwimveliso ekhoyo, uqoqosho, kunye nemodeli zokuvelisa zelizwe lam.

Ngokwedatha yophando, okwangoku, imfuno yelizwe lam yetekhnoloji yokuprinta ye-3D ayigxininiswanga kwizixhobo, kodwa ibonakala kwiindidi ezahlukeneyo zezinto ezisetyenziswayo zokuprinta ze-3D kunye nemfuno yeenkonzo zokucubungula ii-arhente. Abathengi bemizi-mveliso ngabona baphambili ekuthengeni izixhobo zokuprinta ze-3D kwilizwe lam. Izixhobo abazithengayo zisetyenziswa kakhulu kwiinqwelomoya, kwiinqwelomoya, kwiimveliso ze-elektroniki, kwezothutho, kuyilo, kubuchule benkcubeko nakwamanye amashishini. Okwangoku, amandla afakiweyo eeprinta ze-3D kumashishini aseTshayina amalunga nama-500, kwaye izinga lokukhula ngonyaka limalunga nama-60%. Nangona kunjalo, ubungakanani bemarike yangoku bumalunga ne-100 yezigidi zeeyuan ngonyaka. Imfuno enokubakho ye-R&D kunye nophuhliso lwezixhobo zokuprinta ze-3D ifikelele phantse kwi-1 yeebhiliyoni zeeyuan ngonyaka. Ngokuthandwa kunye nenkqubela phambili yetekhnoloji yezixhobo, isikali siya kukhula ngokukhawuleza. Kwangaxeshanye, iinkonzo zokucubungula eziphathisiweyo ezinxulumene nokuprinta kwe-3D zithandwa kakhulu, kwaye iiarhente ezininzi zokuprinta ze-3D Inkampani yezixhobo ikhulile kakhulu kwinkqubo yokusila i-laser kunye nokusetyenziswa kwezixhobo, kwaye inokubonelela ngeenkonzo zokucubungula zangaphandle. Ekubeni ixabiso lesixhobo esinye ngokubanzi lingaphezulu kwe-5 yezigidi zeeyuan, ukwamkelwa kwemarike akuphezulu, kodwa inkonzo yokucubungula i-arhente ithandwa kakhulu.

Uninzi lwezixhobo ezisetyenziswa kwizixhobo zokucola isinyithi ze-3D printing metal atomization zelizwe lam zibonelelwa ngokuthe ngqo ngabavelisi be-prototyping abakhawulezayo, kwaye ukunikezelwa kwezinto eziqhelekileyo akukaqaliswa, nto leyo ebangela iindleko eziphezulu kakhulu zezinto. Kwangaxeshanye, akukho phando malunga nokulungiswa komgubo olunikezelwe kushicilelo lwe-3D eTshayina, kwaye kukho iimfuno ezingqongqo malunga nokusasazwa kobukhulu bamasuntswana kunye nomxholo weoksijini. Ezinye iiyunithi zisebenzisa umgubo we-spray oqhelekileyo endaweni yoko, ongenakusetyenziswa kakhulu.

Uphuhliso kunye nokuveliswa kwezinto ezisebenziseka lula yeyona nto iphambili ekuphuhliseni ubuchwepheshe. Ukusombulula iingxaki zokusebenza kunye neendleko zezinto kuya kukhuthaza ngcono uphuhliso lwetekhnoloji yokushicilela ngokukhawuleza eTshayina. Okwangoku, uninzi lwezinto ezisetyenziswa kubuchwepheshe bokushicilela ngokukhawuleza be-3D kwilizwe lam kufuneka zingeniswe zivela kwamanye amazwe, okanye abavelisi bezixhobo batyale amandla amaninzi kunye nemali ukuziphuhlisa, ezibiza kakhulu, nto leyo ebangela ukunyuka kweendleko zemveliso, ngelixa izinto zasekhaya ezisetyenziswa kulo matshini zinamandla aphantsi kunye nokuchaneka. . Ukubekwa kwezixhobo zokushicilela ze-3D kwindawo ethile kubalulekile.

Iipowder ze-alloy ze-titanium kunye ne-titanium okanye iipowder ze-superalloy ezisekwe kwi-nickel kunye ne-cobalt ezinomxholo ophantsi we-oksijini, ubungakanani be-particle encinci kunye ne-sphericity ephezulu ziyafuneka. Ubungakanani be-particle ye-powder buyi-mesh eyi-500 ikakhulu, umxholo we-oksijini kufuneka ube ngaphantsi kwe-0.1%, kwaye ubungakanani be-particle buyafana Okwangoku, i-powder ye-alloy ephezulu kunye nezixhobo zokwenza izinto zisaxhomekeke kakhulu ekungenisweni kwamanye amazwe. Kumazwe angaphandle, izinto ezikrwada kunye nezixhobo zihlala zihlanganiswa kwaye zithengiswa ukuze kufumaneke inzuzo eninzi. Ukuthatha i-powder esekwe kwi-nickel njengomzekelo, ixabiso lezinto ezikrwada limalunga ne-200 yuan/kg, ixabiso leemveliso zasekhaya ngokubanzi liyi-300-400 yuan/kg, kwaye ixabiso le-powder engeniswayo lidla ngokuba ngaphezulu kwe-800 yuan/kg.

Umzekelo, impembelelo kunye nokuguquguquka kokwakheka kwepowder, ukufakwa kunye neempawu zomzimba kwitekhnoloji enxulumene nezixhobo zokugaya ipowder ze-atomization zesinyithi ze-3D. Ke ngoko, ngenxa yeemfuno zokusetyenziswa komxholo ophantsi weoksijini kunye nomgubo omncinci we-particle, kusafuneka kwenziwe umsebenzi wophando ofana noyilo lokwakheka kwepowder ye-titanium kunye ne-titanium alloy, iteknoloji yokugaya ipowder ye-atomization yegesi yomgubo omncinci we-particle, kunye nempembelelo yeempawu zepowder ekusebenzeni kwemveliso. Ngenxa yokuthintelwa kwetekhnoloji yokugaya eTshayina, kunzima ukulungiselela ipowder ecoliweyo okwangoku, isivuno sepowder siphantsi, kwaye umxholo weoksijini kunye nokunye ukungcola kuphezulu. Ngexesha lenkqubo yokusebenzisa, imeko yokunyibilika kwepowder ithambekele ekungalinganini, okubangela umxholo ophezulu we-oxide inclusions kunye neemveliso ezixineneyo kwimveliso. Iingxaki eziphambili zepowders ze-alloy zasekhaya zikwimeko yomgangatho wemveliso kunye nokuzinza kwebhetshi, kubandakanya: ① ​​ukuzinza kwezixhobo zepowder (inani lezinto ezifakiweyo, ukufana kwezixhobo); ② Uzinzo lomzimba wepowder (ukusasazwa kobungakanani be-particle, i-formology yepowder, ukugeleza, umlinganiselo okhululekileyo, njl.njl.); ③ ingxaki yesivuno (isivuno esiphantsi somgubo kwicandelo elincinci lobukhulu bamasuntswana), njl.

Umboniso weMveliso

Ukwenza iipowder zegolide ze-HS-MGA
HS-MI1-(2)

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