Iindaba

Kwimveliso yesinyithi, ukusebenza kakuhle kunye nomgangatho zezona zinto zibaluleke kakhulu. Phakathi kweendlela ezahlukeneyo ezisetyenziswa ekuveliseni iimveliso ezigqityiweyo, i-continuous caster yeyona teknoloji isebenzayo. Le teknoloji intsha iguqule indlela ecutshungulwa ngayo isinyithi, ibonelela ngeenzuzo ezininzi ezihlangabezana neemfuno zoshishino lwanamhlanje.

Funda malungaukuphoswa okuqhubekayo

Ukuphoswa okuqhubekayo yinkqubo apho isinyithi esinyibilikisiweyo siqina sibe yi-slab eqhubekayo, emva koko sinqunyulwa sibe nobude obufunekayo. Le ndlela isetyenziswa kakhulu ukuvelisa iimveliso ezigqityiweyo ezinje ngee-billets, iintyatyambo kunye nee-slabs, ezizizinto ezisisiseko zokucubungula ngakumbi kwishishini lokuvelisa. Ii-casters eziqhubekayo zidlala indima ebalulekileyo kule nkqubo, zivumela utshintsho olungenamthungo ukusuka kulwelo ukuya kwimeko eqinileyo ngelixa zigcina ukuthembeka kunye nomgangatho wesinyithi.

Iingenelo zomatshini wokuphosa oqhubekayo

1. Phucula ukusebenza kakuhle

Enye yezona nzuzo zibalulekileyo zokusebenzisa i-constant caster kukusebenza kwayo kakuhle. Iindlela zemveli zokuphosa izinto zihlala ziquka amanyathelo amaninzi, kuquka ukugalela, ukupholisa kunye nokuqinisa, okuthatha ixesha elide kwaye kunzima. Ngokwahlukileyo koko, ukuphosa izinto rhoqo kwenza inkqubo ibe lula ngokuvumela ukuba kuveliswe isinyithi esikhulu ngaxeshanye. Oku akunciphisi nje ixesha lokuvelisa kodwa kukwanciphisa iindleko zomsebenzi, nto leyo eyenza ukuba kube lukhetho olungabizi kakhulu kubavelisi.

2. Phucula umgangatho

Inkqubo yokuphosa eqhubekayo yenzelwe ukuvelisa iimveliso ezikumgangatho ophezulu ezigqityiweyo nezingenaziphene zingako. Indawo elawulwayo ye-caster iqinisekisa ukupholisa nokuqina okufanayo, okunceda ukuphelisa iingxaki ezinje ngokwahlukana kunye nokuqhekeka. Ngenxa yoko, imveliso yokugqibela ibonisa iimpawu ezintle zoomatshini, nto leyo eyenza ukuba ifaneleke kwiintlobo ngeentlobo zezicelo kumashishini afana neemoto, i-aerospace kunye nokwakha.

3. Ukuguquguquka kwemveliso

Ii-casters eziqhubekayo zinokuguquguquka kwaye zinokubumba iintlobo ngeentlobo zesinyithi, kubandakanya intsimbi, i-aluminium kunye nobhedu. Oku kuguquguquka kwenza abavelisi bakwazi ukuvelisa iintlobo ngeentlobo zeemveliso ezigqityiweyo ezifanelekileyo kwiimfuno ezithile zoshishino. Nokuba zivelisa iislabs ezincinci zepleyiti okanye iibhilethi ezixineneyo zokubumba, ii-casters eziqhubekayo zinokucwangciswa ukuze zihlangabezane neemfuno zezicelo ezahlukeneyo.

4. Nciphisa inkunkuma yezinto eziphathekayo

Enye inzuzo yokuphosa ngokuqhubekayo kukukwazi ukunciphisa inkunkuma yezinto eziphathekayo. Iindlela zokuphosa zemveli zihlala zibangela ukuba kubekho izixa ezikhulu zeenkunkuma ngenxa yeenkqubo ezongezelelweyo zokugaya nokugqiba ezifunekayo. Ngokwahlukileyo koko, ukuphosa ngokuqhubekayo kuvelisa iimveliso ezigqityiweyo ezikufutshane nemilinganiselo yokugqibela enqwenelekayo, nto leyo enciphisa isidingo sokuqhubekeka nokusetyenzwa. Oku akugcini nje ngokusindisa izinto eziluhlaza kodwa kukwanegalelo kwinkqubo yokuvelisa ezinzileyo.

5. Ukuzenzekelayo kunye noLawulo

Yanamhlanjeoomatshini bokuphosa abaqhubekayozixhotyiswe ngeenkqubo zokwenza izinto ngokuzenzekelayo kunye neenkqubo zolawulo eziphucukileyo ukwandisa ukusebenza kakuhle. Ezi nkqubo zijonga iiparameter ezahlukeneyo ezifana nobushushu, ukuhamba kunye namazinga okupholisa ngexesha langempela ukuze zenze uhlengahlengiso oluchanekileyo ngexesha lenkqubo yokusika. Eli nqanaba lolawulo aliphuculi nje kuphela umgangatho wemveliso, likwanciphisa amathuba okuba kubekho iimpazamo zomntu, nto leyo ephucula ngakumbi imveliso.

Ukusetyenziswa kokuphoswa okuqhubekayo

Ukuguquguquka nokusebenza kakuhle kwee-constant casters kukhokelele ekubeni zisetyenziswe ngokubanzi kumashishini ahlukeneyo. Umzekelo, kushishino lwentsimbi, i-continuous casting yindlela ephambili yokwenza ii-billets zentsimbi, ezithi emva koko zicutshungulwe zibe ngamashiti, iipleyiti, kunye nezinye iimveliso. Ngokufanayo, kushishino lwe-aluminium, i-continuous casting isetyenziselwa ukuvelisa ii-billets ezithi kamva zikhutshwe zibe ziimo ezahlukeneyo kunye nobukhulu.

Ukongeza, amacandelo eemoto kunye neendiza nawo azuze kakhulu kubuchwepheshe bokubumba ngokuqhubekayo. Iimveliso ezisemgangathweni ophezulu ezigqityiweyo eziveliswa ngale ndlela zibalulekile ekuveliseni izinto ezifuna amandla angaqhelekanga kunye nokuqina. Ukusuka kwiindawo zenjini ukuya kwiindawo zokwakha, ukubumba ngokuqhubekayo kuqinisekisa ukuba abavelisi bafumana izixhobo ezinokuthenjwa ezihlangabezana nemigangatho engqongqo yeshishini.

Ikamva lobuchwepheshe bokuphosa ngokuqhubekayo

Njengoko ishishini liqhubeka litshintsha, kunjalo nangobuchwepheshe obuxhasa oomatshini bokuphosa ngokuqhubekayo. Utshintsho kwisayensi yezinto, ukwenza izinto ngokuzenzekelayo kunye nolawulo lwenkqubo luvula indlela yokusebenza kakuhle kunye nobuchule obuphezulu. Umzekelo, ukudibanisa ubukrelekrele bokwenziwa kunye nokufunda koomatshini kwinkqubo yokuphosa ngokuqhubekayo kulindeleke ukuba kuphucule ukugcinwa kwangaphambili, kuphucule ucwangciso lwemveliso, kwaye kuphucule umgangatho wemveliso ngakumbi.

Ukongeza, njengoko uzinzo luba yinto ephambili kubavelisi, kuyilwa izixhobo zokusika eziqhubekayo kucingwa ngendlela efanelekileyo yamandla. Ngokunciphisa ukusetyenziswa kwamandla nokunciphisa inkunkuma, ezi matshini azihlangabezani neemfuno zemveliso yanamhlanje kuphela, kodwa zikwanegalelo kwikamva elizinzileyo ngakumbi.

ukuququmbela

Ngamafutshane, oomatshini bokuphosa ngokuqhubekekayo ngokungathandabuzekiyo yeyona ndlela isebenzayo yokuvelisa iimveliso ezigqityiweyo kancinci kushishino lokuvelisa isinyithi. Iingenelo zayo ezininzi, kubandakanya ukusebenza kakuhle okwandisiweyo, umgangatho ophuculweyo, ukuguquguquka, inkunkuma yezinto ezisetyenzisiweyo encitshisiweyo kunye nokuzilawula okuphucukileyo, zenza kube lukhetho lokuqala lwabavelisi kwihlabathi liphela. Njengoko itekhnoloji iqhubeka ihambela phambili, inkqubo yokukhupha ngokuqhubekekayo iya kudlala indima ebaluleke ngakumbi ekubumbeni ikamva lemveliso yesinyithi, ukuqinisekisa ukuba amashishini anokufikelela kwizixhobo ezikumgangatho ophezulu ezihlangabezana neemfuno zawo ezitshintshayo.